LIVE
DIGITAL
TWIN
From Digital Visibility to Operational Advantage

Intelligent Plant Operations for a safer, smarter plant.

Helping oil and gas leaders deliver safer, more reliable and higher-performing operations through digital twins, connected workers, predictive insight and disciplined program management.

Explore the solution ↓ Discover Digital Turnaround
The case for intelligent operations

Turn plant data into decisions—and decisions into action.

Oil and gas companies face constant pressure to operate more safely, run assets at higher capacity and deliver capital-intensive programs with greater predictability.

Intelligent Plant Operations combines a live digital twin, connected-worker technology, predictive analytics and program-management expertise to move teams from reactive intervention to proactive, data-led execution.

30%Targeted OPEX reduction
10–20%Targeted cost-overrun reduction
10–15%Targeted duration reduction
Intelligent Plant Operations

Your entire asset, available at your fingertips.

A living representation of physical assets, processes and operating conditions that connects data across platforms into one operational context.

Asset Health
Predictive Analytics
Inspection Data
Maintenance
PLANT
INTELLIGENCE
01

Live Digital Twin

Connect asset, process and operating information into a living digital representation that can surface attention when needed.

02

Predictive Decisions

Simulate scenarios, identify failure precursors and plan interventions earlier—before problems become production losses.

03

One Operational Context

Bring historian, maintenance, engineering and inspection information together without disrupting the systems teams already use.

Connected Workers

Insight becomes safe execution.

Connect the digital twin to the people running and maintaining the plant. Give operators, technicians, supervisors and contractors role-based access to the information they need at the point of work.

Connect your workforce ↗
Earlier hazard identificationSurface risks before work begins.
Complete work packagesBring procedures, permits and controls together.
Field verificationVerify real-world conditions before execution.
Near real-time visibilityMonitor progress, exceptions and risk.
Digital Turnaround

Make the shutdown window more predictable.

Advance digital technology combined with intelligent program management provides a controlled path from planning to execution and restart.

01

Before shutdown

Validate access, constructability, isolation points, lifting requirements, scaffold needs and work sequencing in the digital environment.

02

During execution

Use connected-worker workflows for progress visibility, exception management and safer field coordination.

03

After restart

Capture lessons learned, inspection updates and asset changes back into the digital twin to improve the next cycle.

Operational outcomes

Performance you can measure.

Connect assets, data, workers and execution discipline into one intelligent operating model.

Reduce downtime

Predictive monitoring identifies degradation earlier and enables planned intervention.

Up to 30%
Reduce OPEX

More proactive maintenance, targeted inspections and streamlined field execution.

Up to 30%
Improve safety

Digital work packs, remote planning and hazard visualization reduce exposure.

Safer execution
Increase production

Higher availability and fewer forced outages keep critical assets online.

More uptime
What makes the approach successful

Designed to move from pilot to scale.

01

Value-led roadmap

Start with the assets, processes and turnaround risks with the highest business impact.

02

Data integration

Connect the systems customers already use without disrupting operations.

03

Connected execution

Put digital instructions, risk controls and asset context into field teams' hands.

04

Governance & adoption

Establish ownership, KPIs, operating rhythms and change management.

05

Continuous improvement

Feed operating lessons and inspection outcomes back into future planning.

Industry experts

Meet the team behind the transformation.

Contact Suma ↗
VV

Vinayak Vartak

Chief Growth Strategist

vinayak.vartak@sumasoft.net

ST

Sonal Tripathi

Industry Growth Strategist – Energy and Chemicals, Lead – Solution Excellence

sonal.tripathi@sumasoft.net

SS

Suhana Samal

Industry Growth Strategist – Energy and Chemicals

suhana.samal@sumasoft.net

Take the next step

Check out hidden potential before your next TAR.

Explore how Intelligent Plant Operations can support safer plants, smarter workers and more predictable performance.

Reach out to Suma ↗